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Symmetrical High Power 50-144MHz Relay

Symmetrical High Power 50-144MHz Relay
Product Code: 2004
Price: 0.00€
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Symmetrical High Power 50 - 144MHz Relay

Intended to switch two equal antennas to QRO. Possible use is as H / V switch.

Although relay will be perfect to switch antenna to QRO and preamplifier. Intention was for switching equal power on "NC" and "NO" sides. On any place where both sides need to pass high power.
It has excellent isolation. Good enough to protect any sensitive device on "other" side.
But if you intend to use this relay as switch between QRO and preamplifier i suggest to use more simple design described in:
 
http://www.antennas-amplifiers.com/Amateur-Projects/Cheap-High-Power-QRO-50-144MHz-Relay
 
You can buy better relay for 5  to 10 times more money, but intention is not to compete with industrial relays.
Just homebrew that will do job. 
This is about 1 - 2 day task.
 
To make this H/V relay you need:
200W soldering iron. 60 - 100W to help soldering big surfaces and 30W soldering iron.
 
Basis is 1mm copper 145 x 41 mm.
Distance between connectors 55 mm.
 
Although on pictures are unusual combination (input "N" female outputs "N" male it is possible to use any combination of "N" male / female and 7/16 DIN male / female.
 
As usual we will use cheap Finder or Schrack 12V 16A relays.
 
Finder 41.61 12V relay
http://uk.farnell.com/finder/41-61-9-012-0010/relay-pcb-spco-12vdc/dp/1169309

or Schrack RT314012
http://uk.farnell.com/te-connectivity-schrack/rt314012/relay-pcb-spco-12vdc-16a/dp/1629044

Digi-Key

http://www.digikey.com/product-detail/en/RT314012F/PB958-ND/1095282

Mechanical configuration - schematics
High-power-144MHz-50MHz-2m-6m-Relay-HV-Switch
How does it work?
 
High-power-144MHz-50MHz-2m-6m-Relays-Not-Enegized
 
 
High-power-144MHz-50MHz-2m-6m-Relays-Enegized
 
 
High-Power-144MHz-50MHz-2m-6m-Relay-Montage
Most important is to set all capacitors and inductors. Without inductors signal passes through wires and reduces possible isolation between "NC" and "NO" sides.
On every side signal passes through 2 pcs 16A relays in parallel. Open and short circuits enables very high isolation even with that relays with high capacitances between contacts.
 
Copper parts:
Cheap-High-Power-HV-144MHz-50MHz-Relay-Copper
 
High-power-HV-relay-back
High-power-HV-relay-front
Characteristics are measured with HP8753ES Network Analyzer Full 2 port calibrated.
 
NC side:
 
S21 (Isolation)
28 MHz - 94 dB
50 MHz - 93 dB
144 MHz - 76 dB
NC Isolation   
 
 
S21 (Insertion loss)
28 MHz - 0.011 dB
50 MHz - 0.018 dB
144 MHz - 0.1 dB
 
S11 (Return loss)
28 MHz - 33 dB
50 MHz -28 dB
144 MHz -19.5 dB
NC-Return-Loss
 
 
NO Side:
 
S21 (Isolation)
28 MHz - 89 dB
50 MHz - 87 dB
144 MHz - 76 dB
NO-Isolation
 
 
S21 (Insertion loss)
28 MHz - 0.006 dB
50 MHz - 0.01 dB
144 MHz - 0.06 dB
 
S11 (Return loss)
28 MHz - 37 dB
50 MHz -32 dB
144 MHz -22 dB
NO-S11
 
 
 
 
 
Finished relay may be placed in a waterproof plastic case for outdoor use.

http://www.antennas-amplifiers.com/Plastic-Boxes-Outdoor/Plastic-Box-Outdoor-DS

Symmetrical-High-Power-50-144MHz-Relay-www.antennas-amplifiers.com
 
Measured characteristics are amazing good. Super high isolation and very low losses enables this homemade relay to be used in any high power demand.
 
This cheap 50 / 144 MHz relay as seen have very good characteristics adjusted for amateur use on EME and HF - VHF.
There are no need for another isolation relay.
 
If You are unsure how to make relay do not hesitate to contact me.
If You do not have enough time to make relay, You can contact company "Dual" to make one for 110 EUR (indoor use)
 
It is possible to make any combination of "N" male - female and 7/16 DIN male - female of your choice. Just ask for offer.
 
This presentation is for amateur use only.

73 Goran YU1CF

 

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